This is the Dragon One More Roll It_s Fine I’m Fine Everything’s Fine Shirt problem I run into being an ISE. I chose to focus on Safety/Ergonomics and one look at this video and I cringed because WOW that’s a lot of twisting, let alone he’s moving way too fast and doing the task too many times per hour if he just keeps going like this. But then I’d have to get in an argument with one of my peers and try to explain while it IS efficient, it’s not safe. “But we can get more products out in the same amount of time!” Well true, but the MSDs this dude is going to develop is way more impactful than the extra bit of money the company can make.
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No engineer comes up with a process like this. He’d suggest automating it. This here is the result of some back-office business school graduate doing the math and figuring out that hiring someone on Dragon One More Roll It_s Fine I’m Fine Everything’s Fine Shirt minimum wage is cheaper than the robot, so back-breaking it is. It was small materials, snaps, bolts, screws, etc. Everything was “just in time” delivery as the plant was so huge already, too much storage would be a problem. Literally trucks rolled in and we’re almost directly unloaded to one of these stations.
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The platform we were building would seem like a simple 12” wood platform with a Dragon One More Roll It_s Fine I’m Fine Everything’s Fine Shirt step, but it was designed with a certain layering of materials on top so the floor was stiff, but gave a small amount each step. Sort of like stepping on carpet vs. tile, one is more comfortable. It was designed so the material being delivered via tug, could easily push the rack into place… no bending or yanking for it to get into place. The workers could then fill the smaller racks that were then delivered to areas on the line.